Minimum Bend Radius Sheet Metal Steel

Maximum dimensions are 2980 x 1200 mm.

Minimum bend radius sheet metal steel.

Let s say i have a 2 mm thick sheet and i want to bend it. Maximum sheet thickness for aluminum and stainless steel is 6 mm. To keep it simple i also use a 2 mm inside radius. We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.

Maximum sheet thickness for all other steel is 6 mm. In steel between 0 5 and 0 8 in. Bend radii minimum bend sizes. Aluminum where necessary 5052 h32 may be bent to 1t and 6061 t6 to 1 1 2t.

This tool allows you to determine tonnage internal radius v die opening and minimum flange you just have to insert the characteristics of the sheet metal to be bent. Thick grade 350 and 400 may have a minimum bend radius of 2 5 times the material thickness when transverse bending while longitudinal bending may require a minimum bend radius that s 3 75 times the material thickness see figure 1. If a piece of material is bent too tightly problems can occur. It is possible to choose other bends if you require but additional lead time and tooling charges may apply.

It is most economical to use a single bend radius throughout the design but if necessary you can utilize multiple radii. The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications. The tool can calculate the required bending force for bending aluminum stainless steel mild steel and weldox or strenx high strength steels. The tables below show bend radii and minimum bend sizes for materials and tooling combinations stocked by protocase.

Brittle metal such as aluminum generally requires a larger bend radius than ductile material like cold rolled steel. Maximum weight is 40 kg. Table 1 preferred recommended 90 degree bend radii for various sheet metals. The minimum bend radius data shown in these charts is measured to the inside of the bend.

It requires an inside bend radius of at least 6x the material thickness. For example 6061 t6 aluminum is very difficult to bend. 3003 h14 is extremely ductile. The minimum inside bend radius is even larger when bending with the grain.

The problem with bending too tightly. Sheet metal bend radii if these guidelines are not followed more research and or some form of analysis may be requried. These dimensions are all in relation to a 90 angle. Use this document to choose values that are both manufacturable and meet your needs.

5052 h32 aluminum bends in about the same way as mild steel. Recommended minimum bend radii for steel and aluminum. Each and every bend in a piece of sheet metal has a certain minimum internal radius that needs to be taken into account when planning the design of a sheet metal form. I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.