I can now see that the minimum flange length is 8 5 mm for such a bend so i have to keep it in mind when designing.
Minimum bending radius copper sheet.
The first uses bending springs and the second a.
The minimum inside bend radius is even larger when bending with the grain.
The minimum bend radius is the radius below which an object should not be bent.
As a general rule the minimum bending radius for copper bar is equal to the thickness of the bar.
We go beyond the general rules of sheet metal bending as our customers want tight bend radii for sheet metal parts.
Thick grade 350 and 400 may have a minimum bend radius of 2 5 times the material thickness when transverse bending while longitudinal bending may require a minimum bend radius that s 3 75 times the material thickness see figure 1.
You can check full details in this post.
For ordinary low carbon steel plate anti rust aluminum plate yellow copper purple copper etc the inner radius 0 2 is no problem but for some high carbon steel hard aluminum super hard aluminum the use 0 2 radius will lead to bending fracture or the outer radius crack.
What is bending radius and minimum bending radius.
The smaller the radius the greater is the flexibility of the material.
Radii for various thicknesses expressed in terms of thickness t.
Since commercial sheet metal bending can be done with less concern for stresses caused during forming operation the radius can be near zero for thin sheet metal.
To keep it simple i also use a 2 mm inside radius.
Tube and pipe bending.
Let s say i have a 2 mm thick sheet and i want to bend it.
Use the minimum bend dimension values in the charts below for your minimum closeness of cutout to a bend.
Aluminum minimum bend radii for 90 degree cold forming of sheet and plate.
The minimum bend radius data shown in these charts is measured to the inside of the bend.
Per the aluminum association inc.
In this case the minimum radius equals the respective sheet thickness.
If copper has to be bent a factor of 1 5 must be used.
Material bend radii and minimum bend size charts please note.
Bend radius is the minimum radius a pipe cable wire sheet cable tube or hose can bend without damaging it including kinking.
The bend radius you select may not be available if the geometry of the part will not allow us to bend with the specific tooling required to achieve that radius.
The bend radii listed are standard minimum if manufacturing for aircraft and aerospace applications.
For steel the factor is 1.
In steel between 0 5 and 0 8 in.
C opper and coppe r alloy bar can be bent using standard bending methods.
Most copper pipe tube can be readily bent and two main methods are employed.